Driving Progress: A Lean-Agile Approach Enhances Efficiency in Luxury Auto Maker's EV Production Facility
Accelerating the time-to-market for an electric vehicle project.
Date
June 6, 2023
Topic
Electric Vehicles
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The Challenge: The Need for Speed (to Market)
With looming regulatory changes and growing consumer demand for electric vehicles (EVs), a leading British car manufacturer embarked on an ambitious project to establish production facilities in Shanghai, China. Recognising the urgency to expedite time-to-market and foster seamless collaboration between UK and China teams, the company sought to implement a robust Lean-Agile practice. However, they faced significant hurdles, including the unfamiliarity of Shanghai teams with Agile methodologies and the challenges posed by multinational distributed teams.
The Solution: Expert Training and Coaching for Scaled Success
SoudCoh stepped in to guide the company's Agile transformation journey, leveraging its expertise to empower the Shanghai teams with Agile practices. Led by SoudCoh's Agile Coaches collaborated closely with the UK team to design a comprehensive training and coaching program. The initiative began with initial planning, followed by the gradual integration of Agile roles and extensive Agile training tailored to the manufacturing environment. Through ongoing stabilisation efforts and the establishment of an Agile Community of Practice, SoudCoh ensured continuous improvement and scalability of Agile practices within the organization.
Key Strategies Implemented by SoudCoh:
Initial planning sessions, in collaboration with the UK team and onsite/offsite SoudCoh coaches.
Gradual integration of Agile roles, with SoudCoh Agile Coaches initially taking on the responsibilities of Scrum Masters for the teams.
Comprehensive Agile training program spanning core modules, bite-size learning sessions, and role-based training sessions tailored to the manufacturing environment.
Establishment of an Agile Community of Practice to foster knowledge sharing and continuous improvement.
The Results: Burgeoning Agile Maturity and Delighted Teams
By November, the Shanghai teams had progressed through eight successful sprints, marking a significant improvement in Agile maturity and collaboration. The introduction of Net Promoter Scores (NPS) for training courses showcased the effectiveness and value of SoudCoh-led initiatives, with average NPS exceeding 70 across various training modules. Team members expressed high satisfaction with the coaching they received, emphasising the coaches' dedication, expertise, and support in navigating complex projects.
Enhanced Agile Maturity:
Teams demonstrated a deeper understanding of Agile principles and methodologies, leading to smoother workflows and increased productivity.
Agile practices such as daily stand-ups, sprint planning, and retrospectives became ingrained in the team's culture, fostering continuous improvement.
Improved Collaboration:
Cross-functional collaboration saw a notable boost as teams worked closely together to achieve sprint goals and deliver high-quality products.
Enhanced communication channels facilitated better alignment between different departments, minimising misunderstandings and bottlenecks.
Introduction of Net Promoter Scores (NPS):
The incorporation of NPS for training courses provided valuable insights into the effectiveness and impact of SOUD-led initiatives.
Average NPS scores exceeding 70 across various training modules underscored the value and relevance of the training content to team members.
High Satisfaction with Coaching:
Team members expressed profound satisfaction with the coaching they received, highlighting the dedication, expertise, and support provided by coaches.
Coaches played a pivotal role in empowering teams to navigate complex projects, fostering a culture of continuous learning and development.
Empowered Teams:
Teams felt empowered to make decisions and adapt to changing requirements, resulting in increased autonomy and ownership over their work.
Empowerment led to higher morale and motivation among team members, driving them to deliver results efficiently and effectively.
Visible Progress and Results:
Tangible outcomes such as improved product quality, faster time-to-market, and reduced waste served as evidence of the effectiveness of the Lean-Agile approach.
Stakeholders witnessed the positive impact of Agile methodologies on overall project outcomes, fostering trust and confidence in the team's capabilities.
Cultural Transformation:
The adoption of Lean-Agile principles triggered a cultural shift within the organization, promoting values such as transparency, collaboration, and continuous improvement.
Cultural transformation laid the foundation for long-term success, ensuring sustainability and adaptability in the face of evolving challenges in the automotive industry.
Conclusion: Driving Transformation and Continuous Improvement
SoudCoh's partnership with the leading British car manufacturer underscores the transformative power of Lean-Agile practices in navigating complex projects and driving operational excellence. By fostering a culture of collaboration, innovation, and continuous improvement, SoudCoh has empowered the Shanghai teams to thrive in a rapidly evolving automotive landscape. As the company charts its course towards electric vehicle production, SoudCoh stands ready to support its Agile journey, driving lasting transformation and success.